November 28, 2025

The Secret to Scalable AI in Manufacturing

Not long ago, the roadmap to AI in manufacturing looked like this:

✅ Hire a team of data scientists.
✅ Build custom algorithms for every problem.
✅ Wait years for scalable benefits.

This approach wasn’t just ambitious, it was unsustainable.

Today, we’re watching something interesting happen.

AI is maturing. Not just as a technology, but as part of complete, integrated solutions.

And like any mature infrastructure (think electricity or the internet), it’s becoming invisible, embedded in the background, quietly doing its job.

So here’s the big shift:

You don’t need a room full of data scientists to benefit from AI.

In fact, most organizations can’t afford that approach, and they shouldn’t have to.

Let’s talk about what’s really happening on the ground:

𝐓𝐡𝐞 𝐎𝐥𝐝 𝐌𝐨𝐝𝐞𝐥:
⇨Data scientists building isolated solutions.
⇨ Data engineers wrestling with messy, misaligned data.
⇨ Teams spending months cleaning data that’s hard to generalize.

Too often, this results in expensive, bespoke solutions that don’t scale, and strip out meaningful signals from industrial data.

𝐓𝐡𝐞 𝐍𝐞𝐰 𝐌𝐨𝐝𝐞𝐥:
We’re seeing something much more practical, and powerful.

Advanced Maintenance Teams, who aren’t software developers or PhDs in machine learning, are being empowered, not to build AI, but to drive it.

That’s exactly how AI should work in manufacturing:

As smart infrastructure that takes direction from domain experts, not the other way around.

This shift doesn’t just reduce cost. It accelerates impact.
✅ Fewer bespoke solutions.
✅ Scalable AI applications across facilities.
✅ Better collaboration between AI systems and human expertise.

And most importantly?

It creates a future-ready workforce that scales with your operations, not against them.

Kudzai Manditereza

Founder & Educator - Industry40.tv

Kudzai Manditereza is an Industry4.0 technology evangelist and creator of Industry40.tv, an independent media and education platform focused on industrial data and AI for smart manufacturing. He specializes in Industrial AI, IIoT, Unified Namespace, Digital Twins, and Industrial DataOps, helping digital manufacturing leaders implement and scale AI initiatives.

Kudzai hosts the AI in Manufacturing podcast and writes the Smart Factory Playbook newsletter, where he shares practical guidance on building the data backbone that makes industrial AI work in real-world manufacturing environments. He currently serves as Senior Industry Solutions Advocate at HiveMQ.