November 25, 2025
November 25, 2025
In the world of operational data, what “looks” like good data to IT systems can be fundamentally broken.
A sensor sends data on time - ✅
The schema hasn’t changed - ✅
No null values - ✅
Perfect, right?
Except…
That flow sensor has flatlined.
That temperature reading is drifting ever so slightly.
That pressure gauge is oscillating abnormally.
These are not database issues. They're physical-world issues, but they manifest in your data.
Why does this happen?
Because traditional data quality tools were built to check data structure, not behavior.
They weren’t built to ask:
⇨ “Is this sensor behaving in a way that aligns with first principles?”
⇨ “Does this pattern indicate degradation, failure, or fouling?”
And most importantly:
⇨ “Is this a data issue… or a real-world operational failure?”
Kudzai Manditereza is an Industry4.0 technology evangelist and creator of Industry40.tv, an independent media and education platform focused on industrial data and AI for smart manufacturing. He specializes in Industrial AI, IIoT, Unified Namespace, Digital Twins, and Industrial DataOps, helping digital manufacturing leaders implement and scale AI initiatives.
Kudzai hosts the AI in Manufacturing podcast and writes the Smart Factory Playbook newsletter, where he shares practical guidance on building the data backbone that makes industrial AI work in real-world manufacturing environments. He currently serves as Senior Industry Solutions Advocate at HiveMQ.