November 2, 2025

UNS Isn't Enough - The Analytics Layer You Are Missing

A few years ago, if you wanted to work with industrial data, chances are you ended up doing this:

Open 5 systems. Pull time-series data from a historian. Manually extract quality or maintenance data. Drop it all into Excel. Then start stitching it together by hand.

It's slow. Painful. And worst of all, you canโ€™t reuse your work.

You do it again for the next analysis, from scratch.

โ€

๐’๐จ ๐ฐ๐ก๐š๐ญ ๐ฐ๐š๐ฌ ๐ญ๐ก๐ž ๐ฉ๐ซ๐จ๐›๐ฅ๐ž๐ฆ?

โ€
In the OT world, historians were (and still are) great at storing time-series data, but often siloed.

They store the data, sometimes offer trends, but rarely give full context (e.g. what batch was running? Was the equipment in maintenance?).

On the IT side, you had data lakes, BI tools, and data science platforms.

These are powerful, but not designed for the nuances of industrial data, especially not contextualized time-series data.

And if you wanted to bridge the two worlds?

Custom code. PowerShell scripts. CSVs flying around.

No consistency. No scalability.

โ€

๐“๐ก๐ข๐ฌ ๐ข๐ฌ ๐ž๐ฑ๐š๐œ๐ญ๐ฅ๐ฒ ๐ฐ๐ก๐ฒ ๐ฐ๐ž ๐ง๐ž๐ž๐ ๐š๐ง ๐ˆ๐ง๐๐ฎ๐ฌ๐ญ๐ซ๐ข๐š๐ฅ ๐ƒ๐š๐ญ๐š ๐๐ฅ๐š๐ญ๐Ÿ๐จ๐ซ๐ฆ

โ€

Think of it as the best of both IT and OT:

โ€
โœ… A centralized place where all data sources connect
โœ… Contextualization is built-in (assets, operations, events, maintenance, quality)
โœ… Data becomes a living asset that improves with every use case
โœ… Analysts, engineers, and data scientists get consistent, high-quality, reusable data

The real power?

As your platform evolves, with better models, cleaner data, richer context, ย every future project starts from a higher level.

You stop reinventing the wheel.

โ€

Kudzai Manditereza

Founder & Educator - Industry40.tv

Kudzai Manditereza is an Industry4.0 technology evangelist and creator of Industry40.tv, an independent media and education platform focused on industrial data and AI for smart manufacturing. He specializes in Industrial AI, IIoT, Unified Namespace, Digital Twins, and Industrial DataOps, helping digital manufacturing leaders implement and scale AI initiatives.

Kudzai hosts the AI in Manufacturing podcast and writes the Smart Factory Playbook newsletter, where he shares practical guidance on building the data backbone that makes industrial AI work in real-world manufacturing environments. He currently serves as Senior Industry Solutions Advocate at HiveMQ.