November 20, 2025
November 20, 2025
Today’s digital twins are mostly passive dashboards: real-time visualizations of data streams, but no real intelligence.
Many are static reflections, not dynamic systems, useful but reactive.
But what happens when we inject AI agents and distributed intelligence into the mix?
Everything changes.
⇨ We move from passive observation to proactive orchestration.
⇨ We move from dashboards to decision-makers.
⇨ We move from you prompting the system to the system acting on its own.
Here’s how:
𝐒𝐞𝐦𝐚𝐧𝐭𝐢𝐜 𝐋𝐚𝐲𝐞𝐫𝐢𝐧𝐠:
By adding contextual and semantic understanding, digital twins can interpret their environment, not just reflect it.
𝐒𝐢𝐦𝐮𝐥𝐚𝐭𝐢𝐨𝐧 𝐂𝐚𝐩𝐚𝐛𝐢𝐥𝐢𝐭𝐢𝐞𝐬:
They begin to model future outcomes, test scenarios, and predict what’s likely to happen before it happens.
𝐀𝐈 𝐀𝐠𝐞𝐧𝐭𝐬:
These don’t wait for your prompt. They act. And when coordinated as multi-agent systems, they collaborate. The factory becomes a living system, monitoring itself, identifying inefficiencies, reorganizing resources, and even triggering maintenance autonomously.
And the shift is already happening. We’re seeing early multi-agent frameworks that give digital twins a level of proactivity we’ve never had before.
Kudzai Manditereza is an Industry4.0 technology evangelist and creator of Industry40.tv, an independent media and education platform focused on industrial data and AI for smart manufacturing. He specializes in Industrial AI, IIoT, Unified Namespace, Digital Twins, and Industrial DataOps, helping digital manufacturing leaders implement and scale AI initiatives.
Kudzai hosts the AI in Manufacturing podcast and writes the Smart Factory Playbook newsletter, where he shares practical guidance on building the data backbone that makes industrial AI work in real-world manufacturing environments. He currently serves as Senior Industry Solutions Advocate at HiveMQ.